10,000 tonnes a month across your scale. Even 1% drift means 100 tonnes given away for free.
SensWEIGHT is a remote weighing monitor that continuously diagnoses the health of your weighbridge or belt scale — reading up to 8 load cells in real time to catch drift, imbalance, and failure before they cost you. Think of it as continuous vital-sign monitoring for your weighing equipment: instead of waiting for an annual calibration "check-up" to catch a problem after it's already cost you money, SensWEIGHT reads every load cell's micro-voltage signal around the clock, flagging the earliest signs of trouble — the same way a heart monitor catches an irregularity long before it becomes an emergency.
The scale shows a number. It just shows the wrong number.
A busy truck scale at an agricultural depot: an 18 × 3 m deck, annual calibration passed, indicator working, no complaints.
SensWEIGHT® found load cell 8 reporting only 971 kg against an expected ~3,500 kg. The indicator's total compensated across the other cells and masked the problem — inbound grain deliveries were systematically underweighed, so farmers delivered more than they were credited for.
The fix: one replacement load cell (€380) and repositioned vehicle guidance markers.
Both paths deliver per-cell health data, transaction logging, automatic SMS/email alerts and a REST API — whether the scale is 2 years old or 20.
The driver stops with the rear axle off the scale edge, underweighing by 1–3 tonnes per pass.
Indicator calibration is tampered with — the scale reads correctly for test weights and drifts under real loads.
The same truck crosses twice under different IDs to credit duplicate loads.
A CCTV camera shows you the truck. SensWEIGHT® shows you whether the truck is on the scale correctly.
Worked example from a two-weighbridge deployment with ANPR and RFID self-service — full audit trail, no paper tickets.
| Risk without SensWEIGHT® | €110,160 / yr |
| Load cell failures + fraud | €87,120 |
| Inventory leakage | €23,040 |
| UCS investment (one-time) | €15,104 |
| Verified annual savings | €108,005 / yr |
| Payback period | 51 days |
| Year-1 ROI | 615% |
8 load cell inputs per node, synchronized 24-bit sampling.
Detects creep and drift weeks before tolerance is exceeded.
Span and zero adjustments from the cloud — no site visits.
REST API, OPC-UA, Modbus TCP. Native SAP, Siemens, Allen-Bradley connectors.
IP65/IP67, -40°C to +70°C, ATEX Zone 2 optional.
Ethernet with 4G failover and 72-hour local buffering.
Real-time overload and queue alerts at every weigh point — fewer collisions, overloaded departures, and blind congestion.
Audit-ready weight records for every load — stay within legal axle and gross vehicle weight limits.
| Parameter | Value |
|---|---|
| Connectivity | Gigabit Ethernet, 4G LTE Cat-4, RS-485 Modbus RTU |
| Protocol output | REST API, MQTT, OPC-UA, Modbus TCP |
| Power input | 9–36 V DC, < 7 W typical |
| Protection | IP65 (electronics) / IP67 (junction box) |
| Operating temp | -40°C to +70°C |
| Certifications | CE, RoHS, EMC Class B; ATEX Zone 2 (optional) |
| Data retention | 5 years cloud / unlimited local microSD |
A free 30-day pilot on your highest-traffic weighbridge — we lend you the system for a month at no cost. If we don't detect drift or save you a trip — walk away.
Per-cell accuracy verification on every weighment.
Positioning verification, immutable records, pattern detection.
ANPR, RFID and a self-service kiosk — no dedicated staff needed.